S&S Cycle Motorcycle Accessories Manual de usuario

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1
S&S
®
®
Cycle, Inc.
235 Causeway Blvd.
La Crosse, Wisconsin 54603
Phone: 608-627-1497 • Fax: 608-627-1488
Technical Service Phone: 608-627-TECH (8324)
Technical Service Email: [email protected]
Website: www.sscycle.com
Because every industry has a leader
Installation Instructions for S&S Transmission Case, 4-to-5 Speed
Instruction 51-1059
2-4-08
Copyright
©
2008
by S&S Cycle, Inc.
All rights reserved.
Printed in the U.S.A.
SAFE INSTALLATION AND OPERATION RULES:
Before installing your new S&S part it is your responsibility to read and
follow the installation and maintenance procedures in these
instructions and follow the basic rules below for your personal safety.
l Gasoline is extremely flammable and explosive under certain
conditions and toxic when inhaled. Do not smoke. Perfor
m installation
in a well ventilated area away from open flames or sparks.
l If motorcycle has been running, wait until engine and exhaust pipes
have cooled down to avoid getting burned befor
e performing any
installation steps.
l Before performing any installation steps disconnect battery to
eliminate potential sparks and inadvertent engagement of starter
while working on electrical components.
l Read instructions thoroughly and carefully so all procedures are
completely understood before performing any installation steps.
Contact S&S with any questions you may have if any steps are unclear
or any abnormalities occur during installation or operation of
motorcycle with a S&S part on it.
l Consult an appropriate service manual for your motorcycle for
correct disassembly and reassembly procedur
es for any parts that need
to be removed to facilitate installation.
l Use good judgment when performing installation and operating
motorcycle. Good judgment begins with a clear head. Don't let
alcohol, drugs or fatigue impair your judgment. Star
t installation when
you are fresh.
l Be sure all federal, state and local laws are obeyed with the
installation.
l For optimum performance and safety and to minimize potential
damage to carb or other components, use all mounting hardwar
e that
is provided and follow all installation instructions.
l Motorcycle exhaust fumes are toxic and poisonous and must not
be inhaled. Run motorcycle in a well ventilated area where fumes
can dissipate.
DISCLAIMER:
S&S parts are designed for high performance, off road, racing
applications and are intended for the very experienced rider only. The
installation of S&S parts may void or adversely effect your factory
warranty. In addition such installation and use may violate certain
federal, state, and local laws, rules and ordinances as well as other laws
when used on motor vehicles used on public highways, especially in
states where pollution laws may apply. Always check federal, state, and
local laws before modifying your motorcycle. It is the sole and exclusive
responsibility of the user to determine the suitability of the product for
his or her use, and the user shall assume all legal, personal injury risk and
liability and all other obligations, duties, and risks associated therewith.
The words Harley
®
, Harley-Davidson
®
, H-D
®
, Sportster
®
, Evolution
®
, and
all H-D part numbers and model designations are used in reference only.
S&S Cycle is not associated with Harley-Davidson, Inc.
IMPORTANT NOTICE:
Statements in this instruction sheet preceded by the following words
are of special significance.
WARNING
Means ther
e is the possibility of injury to yourself or others.
CAUTION
Means there is the possibility of damage to the part or motorcycle.
NOTE
Other information of particular importance has been placed in italic type.
S&S recommends you take special notice of these items.
WARRANTY:
All S&S parts are guaranteed to the original purchaser to be free of
manufacturing defects in materials and workmanship for a period of
twelve (12) months from the date of purchase. Merchandise that fails
to conform to these conditions will be repaired or replaced at S&S’s
option if the parts are returned to us by the purchaser within the 12
month warranty period or within 10 days thereafter.
In the event warranty service is required, the original purchaser must
call or write S&S immediately with the problem. Some problems can be
rectified by a telephone call and need no further course of action.
A part that is suspect of being defective must not be replaced by a
Dealer without prior authorization from S&S. If it is deemed necessary
for S&S to make an evaluation to determine whether the part was
defective, a return authorization number must be obtained from S&S.
The parts must be packaged properly so as to not cause further damage
and be returned prepaid to S&S with a copy of the original invoice of
purchase and a detailed letter outlining the nature of the problem, how
the part was used and the circumstances at the time of failure. If after
an evaluation has been made by S&S and the part was found to be
defective, repair, replacement or refund will be granted.
ADDITIONAL WARRANTY PROVISIONS:
(1) S&S shall have no obligation in the event an S&S part is modified by
any other person or organization.
(2) S&S shall have no obligation if an S&S part becomes defective in
whole or in part as a result of improper installation, improper
maintenance, improper use, abnormal operation, or any other misuse
or mistreatment of the S&S part.
(3) S&S shall not be liable for any consequential or incidental damages
resulting from the failure of an S&S part, the breach of any warranties,
the failure to deliver, delay in delivery, delivery in non-conforming
condition, or for any other breach of contract or duty between S&S and
a customer.
(4) S&S parts are designed exclusively for use in Harley-Davidson
®
and
other American v-twin motorcycles. S&S shall have no warranty or
liability obligation if an S&S part is used in any other application.
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Indice de contenidos

Pagina 1 - Cycle, Inc

1S&S®®Cycle, Inc.235 Causeway Blvd.La Crosse, Wisconsin 54603Phone: 608-627-1497 • Fax: 608-627-1488Technical Service Phone: 608-627-TECH (8

Pagina 2

KIT DESCRIPTIONS AND PART NUMBERS5-Speed Transmission Case for 1970 & later 4-Speed FramesTrap Door Assembly...

Pagina 3

l S&S®trap door is 1987-up style. S&S recommends using thisstyle trap door and end cover with ball and ramp clutchactuator. Strength of earlie

Pagina 4

5. Clearance access door to match clearance cut in 56-1051transmission case below starter motor area. See Picture 3. B. Parts Preparation1.Countershaf

Pagina 5

D. InstallationInstallation of transmission with S&S®case is similar toinstalling stock transmission. Refer to Harley-Davidson®Service Manual for

Pagina 6

1. Transmission case assembly5-spd for 1965-1984 4-spd big twin ...56-10512. Transmission case5-spd rigid mount for 1965-1984 4-sp

Pagina 7

1. Adapter Kit, Footpeg, (Includes parts 2-8) ....57-46042. Screw, SHC 1⁄4"-20 x 11⁄2" (10 Pa

Pagina 8

57-4750 Linkage Kit, 4/5 Speed FX Model57-4756 Linkage Kit, 4/5 Speed FL Model1. Screw, SH shoulder, 1⁄4"-20 x 5⁄16" x 5⁄8" (10 Pack)..

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